Patent NO.:ZL200420084691.X ZL200430078891.X
ZL200620001109.8 ZL200620001108.3 |
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| SOFTGEL ENCAPSULATION MACHINE |
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RJWJ-115A(B)、185A(B)、250A(B)、300A(B) |
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Softgel encapsulation machine can quantificationally inject the oil,mixing suspenion and pasty mass into the capsule to form all kinds of softgel encapsulation with different size, shape and color. Because of the merits of high speed disintegration, easy to oral, not easy to oxygenation, easy to store and take, the softgel encapsulation is welcomed by the many consumers more and more. Owing to the high productivity, charging exactly, quality stabilization, high finished product rate, it is favoured by more and more manufacturers and used in the fields of medicine, health products, cosmetic and game-color ball and so on .
This product has passed provincial-level appra of new product and the certification of EU adopted two items of patent technology in manucturing with exquisite workmanship.
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- Strong product capacity, it can produce 300 million granules (No.8 oval shape, 3 orevolutions/minute, 24 hours / day, 300 days/year).
- Injecting medicine part adopts advanced linearity driving system, and it makes sure that the precision of charging and filling is less than 2%.
- Capsule package rate is up to 98%.
- The gelatine ribbon is iubricated by fine oil supply technology in order to lower the consumption of iubrition oil. The ribbon are iubricated by vegetable oil, so the capsules produced is free of wash.
- High quality capsule deferent equipment adopts food conveyer belt authorized by American FDA, without poison and adhibition and easy to clean.
- Optimized designed mould is made of high quality aviation alloy materia by high precision numerical control process to insure the mould's service life.
- Advanced process and assembly technics make the complete appliance quality stabilization , high working rate, and good shape pill.
- Adopt automatic system project of supplying capsule and mate-rial to reduce workers' labor intensity and improve the working environment, which accords with the requirement of GMP.
- The liquid level in the gelatin box is fixed automatically in the constant position, and the centigrade mater display the thickness of rubber, which is easy and accurate in adjustment.
- The power of main motor is 1.5KW, which can avoid the phenomenon of insufficient driving power when the content is rather thick.( Tacke 185 model for example).
- Adopt the nonpoisonous materials to human body or now dropping matters into medicine liquid in this machine and medicine liquid, and the touch-ing parts for gelatin.
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SOFTGEL ENCAPSULATION PLANT LAYOUT |
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MODEL
ITEM |
RJWJ-115 |
RJWJ-185 |
RJWJ-200 |
RJWJ-250 |
Rotary speed of die roll |
0-4rpm |
0-5rpm |
0-5rpm |
0-5rpm |
Supplying Volume forflow single-pillar pistol |
0-1ml |
0-2ml |
0-2ml |
0-2ml |
Difference among filling volume |
±2% |
±2% |
±2% |
±2% |
Power for whole machine |
4KW |
6.5KW |
7.5KW |
16.5KW |
Pillar quantity |
8 |
12 |
12 |
20 |
Contour sizes |
600×850×1650mm |
790×920×2100mm |
1500×1150×2000mm |
2300×1275×2400mm |
Weight of whole machine |
650Kg |
980Kg |
1050Kg |
2800Kg |
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- Use:The capsule pill pressed from main machine, through the convey belt to tumble dryer shape and dry.
- Characteristic:
- Tumble dryer is made of stainless steel, with 4 ones in each line. Each drum is provided with an independent transmission system, which can run clockwise ( drying ) or anticlockwise ( delivering materials ) at your will.
- It is made of material without lubrication oil, avoiding the pollution aroused from the lubrication oil thoroughly, which can keep the whole machine clean during.
- It is made of stainless steel plates, with smooth inner wall and capsules while the drums are drying them, and raised the standard rate of soft capsules.
- A mass-rate air fan has been provided to its tumble dryer, forming fluidized bed reduce swiftly the water in the shell of capsules.
- The whole machine has been designed according to the idea that it is easy to clean and dismount, no need to use a tool in machine and reduce operators' labore intensity.Any part of the machine can also be dissembled easily at your will, without affecting normal turning of each of other drums.
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MODEL |
RJ-250 |
RJ-600 |
RJ-900 |
Effective capacity of inner tank |
250L |
600L |
900L |
Effective capacity of inter layer |
65L |
120L |
170L |
working temperature |
-100°C |
-100°C |
-100°C |
Power of stirring motor |
1.1kw |
2.2kw |
1.1kw |
rotary of stirring |
35rpm |
40rpm |
35rpm |
Pressure of inner tank |
-0.09-0.1Mpa |
-0.09-0.1Mpa |
-0.09-0.1Mpa |
Overall dimensions |
Φ806×2400mm |
Φ1208×2450mm |
Φ1408×2550mm |
Weight |
350kg |
1000kg |
1250kg |
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MODEL |
PL-250 |
PL-450 |
PL-600 |
Effective capacity of inner tank |
250L |
450L |
900L |
Effective capacity of inter layer |
65L |
95L |
120L |
working temperature |
-100°C |
-100°C |
-100°C |
Power of stirring motor |
0.55kw |
1.1kw |
1.1kw |
rotary of stirring |
60rpm |
60rpm |
60rpm |
Pressure of inner tank |
-0.09-0.1Mpa |
-0.09-0.1Mpa |
-0.09-0.1Mpa |
Overall dimensions |
Φ806×2400mm |
Φ806×2400mm |
Φ1208×2550mm |
Weight |
350kg |
7500kg |
1000kg |
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Thermal insulation heating tank |
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Colloidal mill |
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